FTTH Wire Production Line – Advanced Manufacturing System
Did you know that modern light-transmitting wire networks function at speeds of up to 190 m/min? This incredible efficiency is made possible by innovative manufacturing solutions tailored to high-speed production.
Such setups are developed to manage diverse cabling forms, such as drop cables and tight buffered cables. Their compact design, commonly less than 26 m, makes them ideal for state-of-the-art factories.
Incorporation into automated manufacturing systems secures smooth performance. Via MES/ERP connectivity, these compact fiber unit fabrication lines deliver unmatched precision and efficiency. Thus, they are preferred for enterprises seeking to lead in the fiber optic industry.
FTTH Cable Fabrication System Introduction
Streamlined manufacturing setups play a vital role in meeting the growing need for reliable connectivity. These systems aim to manufacture premium light-transmitting wires that drive modern networks. With advanced technology, they guarantee precision and speed in each phase of the production.
Understanding the FTTH Manufacturing Line
The FTTH manufacturing line is an integrated system for manufacturing fiber-to-the-home drop cables. They include uncoated strands strengthened by steel or FRP, merging with shielding casings. This produces a long-lasting and high-performance option for rapid broadband links.
It supports multiple substances, including PVC, LSZH, and PE polymers. Such adaptability guarantees it can meet diverse industry needs. Furthermore, the four-head fiber discharge system delivers exact tension management, maintaining stability within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our equipment stands out for its exactness and productivity. Below are the advantages:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. This makes it the perfect choice for companies aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
State-of-the-art fabrication lines are revolutionizing the way optical fibers are manufactured. Our advanced equipment combines precision, efficiency, and cutting-edge technology to yield premium performance. The following outlines the remarkable components that position our system at the forefront.
Exact Extrusion Unit with Fine-tuning Head
Central to our setup is a dedicated 50mm extruder engineered for exact substance allocation. It secures uniform excellence throughout each cable produced. The free adjustment head allows for seamless customization, catering to various materials like PVC, LSZH, and PE plastics.
Equipped with OMRON heat management, the system maintains an accuracy of ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.
Automated Fiber Dispensing with Strain Management
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
Such a trait significantly aids in crafting superior optical cables, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
Additionally, the X-type laser diameter gauge provides real-time quality control, confirming that each optical cable adheres to rigorous benchmarks, yielding resilient and dependable items.
Advanced Technology Behind the Production Line
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Worldwide Industrial PC and PLC Integration System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With a power consumption of just 35KW/h during normal operation, this system is power-saving. Such efficiency lowers running expenses while upholding excellent functionality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Outstanding Durability and Dependability Using Renowned Parts
Our system incorporates premium components from renowned brands like OMRON controllers and international motors chosen for their durability and precision, ensuring long-term reliability.
Incorporating reinforced steel wires with cutting-edge Fibers in stainless steel tube handling processes enhances rigidity and steadiness, ensuring that every optical cable meets industry standards for quality and performance.
MES/ERP Connectivity Integration
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. Such integration secures openness and streamlined functionality during production.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.
| Attribute | Advantage |
|---|---|
| FiberCAN PLC Setup | Exact tuning with live oversight |
| Low Energy Consumption of 35KW/h | Energy-efficient operations |
| 9m Cable Accumulator | Continuous production |
| OMRON-based Control Units | Durability and precision |
| ERP System Compatibility | Live process supervision |
Applications of FTTH Cable Production Line
Modern fabrication systems have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Key features include:
- FRP and small steel wire pay-off for added reinforcement
- Portable die backing for rapid setup modifications
- Suitability for indoor and outdoor use
Manufacturing Tight Buffered and Loose Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Tailored Options for Diverse Cable Configurations
Versatility characterizes our manufacturing process. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions offers considerable gains to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Improved Operational Speed and Yield
It guarantees rapid fiber ribbone line function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Cost-Effective Fiber Optic Installation
Its efficient use of 35KW/h power curtails energy expenses. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Aspect | Advantage |
|---|---|
| Rapid Throughput | High productivity |
| 35KW/h Energy Consumption | Lower energy costs |
| Negligible Attenuation | Enhanced signal quality |
| Ergonomic Design Height | Enhanced operator comfort |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Prepared to revolutionize your production line? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.
